Journal Design Engineering Masthead
African Civil Engineering Journal | 13 July 2015

Methodological Evaluation and Cost-Effectiveness Data for Manufacturing Plant Systems in Rwanda

A Randomised Field Trial
J, e, a, n, d, e, D, i, e, u, N, i, y, o, n, z, i, m, a
Field ExperimentCost-Effectiveness AnalysisIndustrial EngineeringDeveloping Economies
Presents a replicable methodological framework for field trials in operational industrial contexts.
Dataset captures the interplay between technical modifications and economic performance.
Analysis shows a statistically significant positive treatment effect on cost-efficiency.
Framework designed for application in developing economy settings like Sub-Saharan Africa.

Abstract

{ "background": "The optimisation of manufacturing systems in developing economies requires robust, context-specific data on cost-effectiveness. However, methodological frameworks for generating such data through field trials in these settings are underdeveloped, limiting evidence-based investment and policy.", "purpose and objectives": "This Data Descriptor presents the methodology and resultant dataset from a randomised field trial designed to evaluate the cost-effectiveness of interventions in manufacturing plant systems. The primary objective was to establish a replicable methodological framework for collecting high-fidelity engineering and economic data in an operational industrial context.", "methodology": "A multi-site randomised controlled trial was implemented across functionally comparable manufacturing plants. The core statistical model for estimating the average treatment effect on the cost-efficiency ratio is specified as $Y{it} = \\beta0 + \\beta1 T{it} + \\mathbf{X}{it}^\\prime \\gamma + \\alphai + \\epsilon{it}$, where $Y{it}$ is the log-transformed cost-efficiency metric for plant $i$ at time $t$, $T{it}$ is the treatment assignment, and $\\alphai$ denotes plant-level fixed effects. Robust standard errors were clustered at the plant level.", "findings": "The dataset comprises 12,840 hourly observations across 24 key performance indicators, including energy consumption, throughput, and maintenance costs. Analysis indicates a statistically significant positive treatment effect on normalised output, with a point estimate suggesting an 8.5% improvement (95% CI: 2.1% to 14.9%) under the implemented system interventions.", "conclusion": "The trial successfully generated a novel, granular dataset that captures the interplay between technical system modifications and economic performance in a real-world manufacturing environment. The methodological approach proved feasible and generated data suitable for rigorous cost-benefit analysis.", "recommendations": "Future research should apply this methodological framework to other industrial sectors and regions to build a comparative evidence base. Practitioners are encouraged to utilise the described dataset for benchmarking and validating simulation models