Journal Design Engineering Masthead
African Civil Engineering Journal | 24 August 2024

Quasi-Experimental Evaluation of Machinery Fleet Diagnostics and Yield Optimisation in Nigerian Industrial Systems

C, h, i, n, w, e, i, k, e, O, k, o, n, k, w, o, ,, O, l, u, w, a, s, e, u, n, A, d, e, b, a, y, o, ,, I, f, e, a, n, y, i, E, z, e, ,, A, m, i, n, a, S, u, l, e, i, m, a, n
Predictive MaintenanceFleet ManagementOEEIndustrial Engineering
Quasi-experimental design establishes causal impact of diagnostic protocols on yield.
7.3 percentage point OEE gain driven by enhanced machinery availability.
Study provides novel empirical evidence from Sub-Saharan African industrial context.
Findings support integration of systematic diagnostics into routine fleet management.

Abstract

{ "background": "Industrial machinery fleets in Nigeria face persistent challenges with unplanned downtime and suboptimal output, yet there is a paucity of rigorous, field-based evaluations of diagnostic interventions within the local operational context.", "purpose and objectives": "This study aimed to quantify the causal impact of a structured diagnostic protocol on the operational yield of industrial machinery fleets, evaluating its efficacy as a yield optimisation strategy.", "methodology": "A quasi-experimental, difference-in-differences design was employed, comparing a treatment group (\(n=12\) fleets) implementing the diagnostic protocol against a matched control group (\(n=12)\). The primary yield metric was Overall Equipment Effectiveness (OEE). The treatment effect was estimated using a fixed-effects panel model: $Y{it} = \\beta0 + \\beta1 (\\text{Treatment}i \\times \\text{Post}t) + \\alphai + \\deltat + \\epsilon{it}$, with inference based on cluster-robust standard errors.", "findings": "Implementation of the diagnostic protocol significantly increased aggregate OEE by 7.3 percentage points (95% CI: 4.1, 10.5; p<0.01). The improvement was driven predominantly by enhanced availability, with a noted reduction in mean time to repair.", "conclusion": "The structured diagnostic intervention proved to be a statistically significant and operationally meaningful driver of yield improvement, demonstrating the value of systematic fleet health monitoring in an industrial setting.", "recommendations": "Industrial operators should integrate systematic diagnostic protocols into routine fleet management. Policymakers and industry bodies should consider developing guidelines to standardise such practices across sectors.", "key words": "Machinery diagnostics, yield optimisation, quasi-experimental design, overall equipment effectiveness, industrial engineering, maintenance management", "contribution statement": "This paper provides novel empirical evidence from a quasi-experimental field study, establishing a causal link between diagnostic protocols and yield gains in an under-researched industrial context."