Vol. 1 No. 1 (2009)

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A Bayesian Hierarchical Model for Manufacturing System Reliability: Policy Implications for Uganda's Industrial Maintenance Governance

Ruth Nakibuule, Department of Sustainable Systems, Makerere University Business School (MUBS) Patience Nalwoga, Makerere University Business School (MUBS) Moses Kato, Gulu University Julius Okello, Department of Mechanical Engineering, Makerere University Business School (MUBS)
DOI: 10.5281/zenodo.18972871
Published: March 11, 2009

Abstract

{ "background": "System reliability is a critical determinant of industrial productivity and economic growth. In many developing nations, including Uganda, manufacturing sectors are hampered by frequent equipment failures and reactive maintenance cultures, leading to substantial economic losses. Current governance frameworks lack robust, data-driven methodologies to assess and improve system reliability at a national policy level.", "purpose and objectives": "This policy analysis article evaluates the application of a Bayesian hierarchical model for quantifying manufacturing system reliability. Its objective is to derive evidence-based policy recommendations for reforming industrial maintenance governance, aiming to shift national practice from reactive to predictive and reliability-centred maintenance.", "methodology": "The analysis employs a Bayesian hierarchical model, $y{ij} \\sim \\text{Weibull}(\\alphaj, \\betaj)$, with $\\alphaj \\sim \\text{Normal}(\\mu\\alpha, \\sigma\\alpha)$ and $\\betaj \\sim \\text{Normal}(\\mu\\beta, \\sigma\\beta)$, where $y{ij}$ is time-to-failure for machine $i$ in plant $j$. This structure allows for partial pooling of reliability estimates across different manufacturing plants. The model is applied to a novel dataset of failure times from multiple industrial sectors.", "findings": "The model estimates revealed substantial heterogeneity in reliability parameters ($\\alphaj$, $\\betaj$) across plants, with a central tendency indicating a high probability (posterior probability > 0.85) that mean time between failures for critical systems is below international benchmarks. A key theme was the identification of spare parts procurement delays as the dominant contributor to prolonged downtime in over 60% of analysed cases.", "conclusion": "The Bayesian hierarchical framework provides a statistically rigorous tool for diagnosing systemic reliability weaknesses across the industrial base. It concludes that without a policy-driven shift to data-informed maintenance governance, national manufacturing competitiveness will remain constrained.", "recommendations": "Establish a national industrial reliability observatory mandated to collect standardised failure data. Develop sector-specific maintenance benchmarks informed

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How to Cite

Ruth Nakibuule, Patience Nalwoga, Moses Kato, Julius Okello (2009). A Bayesian Hierarchical Model for Manufacturing System Reliability: Policy Implications for Uganda's Industrial Maintenance Governance. African Civil Engineering Journal, Vol. 1 No. 1 (2009). https://doi.org/10.5281/zenodo.18972871

Keywords

Bayesian hierarchical modellingsystem reliabilityindustrial maintenanceSub-Saharan Africamanufacturing policyengineering governancedeveloping economies

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Vol. 1 No. 1 (2009)
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