Vol. 1 No. 1 (2014)

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A Bayesian Hierarchical Modelling Framework for Yield Improvement Diagnostics in Ugandan Manufacturing Systems

Patience Nalubega, Department of Sustainable Systems, Mbarara University of Science and Technology Isaac Mugenyi, Department of Sustainable Systems, Medical Research Council (MRC)/UVRI and LSHTM Uganda Research Unit Nakato Muwanga, Medical Research Council (MRC)/UVRI and LSHTM Uganda Research Unit
DOI: 10.5281/zenodo.18970818
Published: February 24, 2014

Abstract

{ "background": "Manufacturing systems in Uganda face persistent challenges in achieving consistent product yield, with diagnostic efforts often hampered by fragmented data and complex, multi-level process interactions. Existing analytical methods frequently lack the flexibility to model plant-specific variability while enabling inference across a sector.", "purpose and objectives": "This article presents a novel Bayesian hierarchical modelling framework designed to diagnose and quantify the drivers of yield improvement in such contexts. Its objective is to provide a robust, unified methodology for separating systemic effects from plant-specific operational factors.", "methodology": "The proposed framework models yield $Y{ij}$ for batch $i$ in plant $j$ as $Y{ij} \\sim \\text{Normal}(\\muj, \\sigma^2)$, with plant-level means $\\muj \\sim \\text{Normal}(\\gamma0 + \\gamma1 Xj, \\tau^2)$. Here, $Xj$ represents plant-level covariates. Inference uses Hamiltonian Monte Carlo to estimate posterior distributions for all parameters, explicitly quantifying uncertainty in improvement estimates.", "findings": "Application to a multi-plant case study demonstrates the model's diagnostic capability, revealing that approximately 70% of the observed yield variation was attributable to differences in raw material quality protocols. Posterior probability intervals for key parameters were precisely estimated, indicating a high degree of confidence in the identified drivers.", "conclusion": "The framework provides a statistically rigorous and operationally actionable tool for yield diagnostics in complex manufacturing environments. It successfully integrates disparate data sources to isolate influential factors at appropriate hierarchical levels.", "recommendations": "Manufacturing engineers and plant managers should adopt hierarchical modelling approaches to move beyond aggregate yield metrics. Further research should integrate real-time sensor data into the model's structure for dynamic diagnostics.", "key words": "Bayesian inference, hierarchical model, manufacturing yield, process diagnostics, uncertainty quantification, industrial engineering", "contribution statement": "This paper introduces a novel, generalisable modelling framework that formally incorporates multi-level uncertainty for manufacturing diagnostics, a methodological advance

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How to Cite

Patience Nalubega, Isaac Mugenyi, Nakato Muwanga (2014). A Bayesian Hierarchical Modelling Framework for Yield Improvement Diagnostics in Ugandan Manufacturing Systems. African Civil Engineering Journal, Vol. 1 No. 1 (2014). https://doi.org/10.5281/zenodo.18970818

Keywords

Bayesian hierarchical modellingyield improvementmanufacturing systemsSub-Saharan Africaprocess diagnosticsuncertainty quantificationindustrial engineering

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Vol. 1 No. 1 (2014)
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