Vol. 1 No. 1 (2020)

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Comparative Evaluation of Process-Control System Methodologies: A Randomised Field Trial on Cost-Effectiveness in Tanzanian Industrial Infrastructure

Juma Mkumbo, Department of Sustainable Systems, Sokoine University of Agriculture (SUA), Morogoro Grace Mtei, National Institute for Medical Research (NIMR) Amina Mwinyi, Department of Mechanical Engineering, Nelson Mandela African Institution of Science and Technology (NM-AIST), Arusha
DOI: 10.5281/zenodo.18967433
Published: July 12, 2020

Abstract

{ "background": "The selection of process-control system methodologies for industrial infrastructure in developing economies is often based on theoretical models or vendor specifications, with limited empirical evidence from field trials to guide cost-effectiveness decisions.", "purpose and objectives": "This study aimed to empirically compare the cost-effectiveness of three prevalent process-control system methodologies—centralised, distributed, and hybrid architectures—within the context of industrial infrastructure projects.", "methodology": "A randomised field trial was conducted across multiple infrastructure sites. Projects were randomly assigned a control methodology. Cost-effectiveness was measured as a function of capital expenditure (CAPEX), operational expenditure (OPEX) over a defined period, and system uptime. The primary analysis used a generalised linear model: $\\text{Cost-Effectiveness Index}i = \\beta0 + \\beta1 \\text{Methodology}i + \\beta2 \\text{Project Scale}i + \\epsilon_i$, with inference based on robust standard errors.", "findings": "The distributed control system architecture demonstrated superior cost-effectiveness, with a statistically significant 18.7% lower combined CAPEX and OPEX compared to the centralised approach (95% CI: 12.3% to 25.1%). The hybrid methodology showed intermediate performance, not statistically different from the distributed system in overall cost but with higher variability in maintenance costs.", "conclusion": "For the industrial infrastructure context studied, distributed control architectures offer a more cost-effective solution than traditional centralised systems, primarily through reduced operational expenditures.", "recommendations": "Project planners and engineers should prioritise distributed control system methodologies for similar medium-scale industrial infrastructure. Further research should investigate the scalability of these findings to larger, more complex installations.", "key words": "process control, industrial automation, cost-benefit analysis, randomised controlled trial, infrastructure engineering, systems engineering", "contribution statement": "This study provides the first randomised field-trial evidence comparing the real-world cost-effectiveness of major process-control methodologies in an African industrial infrastructure setting

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How to Cite

Juma Mkumbo, Grace Mtei, Amina Mwinyi (2020). Comparative Evaluation of Process-Control System Methodologies: A Randomised Field Trial on Cost-Effectiveness in Tanzanian Industrial Infrastructure. African Civil Engineering Journal, Vol. 1 No. 1 (2020). https://doi.org/10.5281/zenodo.18967433

Keywords

Process-control systemsCost-effectiveness analysisRandomised field trialIndustrial infrastructureSub-Saharan Africa

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Vol. 1 No. 1 (2020)
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